Chairs-The Journey Continues

I wish that I could write about some ground breaking technique involving the making of chairs. Some new way of making this bit or that. Or maybe a new method of work holding that would be a game changer for chair makers the world over. The simple truth is, that all of the information you need to build a chair is already out there. The stumbling block seems to be a psychological one for the vast majority.

Granted, my chairs are of the vernacular, folksy and rustic variety, but the concepts hold true for all chairs. Also, it takes a surprisingly small tool kit. With an assortment of less than ten tools I can build a chair. Even less if I was to forgo the saddling of the seat. (Flat seats are common in antique stick chairs).

No specialized work bench, no fancy jigs, no lasers or black magic alchemy is involved. Just a few tools, some straight grained wood and, most importantly, a willingness to completely fail. Complete failure is exceedingly rare, but I think the fear of it is what holds most back. I know it was a factor for me, but those days are behind me.

Anyhow, I completed the chair that I showed at the end of my last post. Finished with Bayberry Green milk paint, linseed oil and beeswax.

Then promptly began work on another Welsh style stick chair with a three piece armbow and a high back. This one is all ash with a finish on linseed oil and beeswax.

While I like the three piece armbow, I wanted to build a chair with arms that utilized what could be found in the grain of the wood. In the past, folks would have looked for pieces that were naturally curved. Steam bending was a more specialized task that most “country” chair builders did not utilize. However, I’m using sawn stock and simply looked for pieces that had naturally curved grain that grew around flaws or branches. I’m making no effort to force the shape with a pattern. Instead, I’m using whatever shape presents and building the chair around that. In theory, this should produce the strongest arm (continuous grain) possible. It also keeps the chairs unique. Additionally, by deriving my arm pieces from 8/4 stock I can generate book matched arms.

I put together an illustration that details the loose design of this chair. The undercarriage is predominately Welsh with the top drawing on the Irish Hedge (Gibson, Famine) chairs that I’ve seen examples of.

I like the resulting process and ultimate completed form that is generated from building this way. Still rustic and unique, but with a set flow of operations that lends to building/designing on the fly.

All ash save the mahogany comb/crest rail. Finished with linseed oil and beeswax.

I also managed to work in a bit of knot tying.

I have already began working on my next chair and it will be based on this latest design. The chair won’t be exactly the same, but very similar. Management has been complaining that none of the chairs match. Maybe she will be satisfied with similar. We shall see.

I hope that, in some small way, I have nudged you towards building your first chair. It is a very rewarding project.

Part 1 Greg Merritt

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Chairs-The Journey Begins

Like a lot of woodworkers I have avoided making chairs.  I can’t really pinpoint why though.  Something about the process just always seemed out of reach.  But, enough is enough!  We need chairs here at the hillbilly hacienda, so chairs it is. Continue reading

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Brand New 100yr Old Table

My niece just graduated college and it only took here a couple of weeks to secure her first teaching position. Of course that job is out of state and she starts at the end of July. Therefore she is in a mad dash to find her first apartment or house and get moved before then. Continue reading

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Andon and Kumiko-the Journey Continues-2

The goal for this most recent andon lamp was to create a stand that would essentially turn it into a floor lamp. I went through several iterations on paper and finally concluded that my best option would be to create a stand from which the andon would be hung. A chance trip up into the “magic attic” served to further focus my efforts. Continue reading

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Andon and Kumiko-the Journey Continues

Management has informed me that the little andon would make good Christmas gifts for this year and that I should get busy making several. Fine with me. At least I have plenty of notice this time and the extra time means I can do a little further experimentation.

Since this will be somewhat of a production run, I took a hard look at how to economize the materials. I found that, by adjusting the size slightly, the width of a standard small Continue reading

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Ad Hoc Little Andon

Upon the completion of my first to andon projects I realized that I had enough bits and pieces left over to maybe, possibly build a smaller version. Plus, I have been bitten by the kumiko bug and wanted to try a couple of additional ideas on that front. So I jumped right in and milled up the remaining stock that I had for the outer frames and worked out the size of this andon based on that availability. Continue reading

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HB Andon (Shoji) Lamp

One thing that I am doing as I update old drawings is to review my sketch books for ideas that never made it off the page.  One such idea was for a Japanese style lamp (andon).  Originally, the andon was a lantern consisting of a washi (paper) covered wooden frame which was lite with either a candle or oil lamp. Continue reading

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