Ditty Bag with a Wooden Bottom-Progress 2

Part two of this little project starts with the installation of the rope grommet at the top  of the bag.  This operation would be difficult if not impossible without the seaming palm.  To sew the grommet in place requires the needled to pass through several layers of canvas on each stitch.  The seaming palm gives you the protection needed as well as allowing you to use the power of your entire arm to push the needle
through the canvas. Continue reading

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Ditty Bag with a Wooden Bottom-Progress 1

Back in the golden age of sailing ships every sailor worth his salt had a canvas ditty bag.  This was a small thing typically 7″ in diameter and 14″ tall.  In it the sailor kept a few personal treasures, bits of cloth, buttons, twine and tools.  With the contents he was able to keep his personal clothing in good repair and was able to make repairs to the ships sails as well.  This last bit was of paramount importance to a
ship powered solely by sail.

Continue reading

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Kolrosing-aka Hillbilly Inlay

If you’ve been following allowing with my wood butchery you’ve seen and heard me make mention of kolrosing.  Something I affectionately refer to as my Hillbilly Inlay.  I first stumbled upon the technique while researching spoon carving.  I tried it and it quickly became my preferred method of adding a decorative element to my projects.

Kolrosing is an ancient Scandinavian technique dating back to the time of the Vikings.  Traditionally, patterns were incised into wood and bone then Continue reading

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Three Little Pencil Boxes Ready for a Bow

See, I told you the kolrosing would jump out when I applied the finish. Three coats of clear shellac, a good rub down with steel wool and a couple coats of paste wax puts these in the done column and ready for Christmas. To complete them as gifts I’ll put a carton of my favorite pencils in each of them along with a Continue reading

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Something a Little Different

Coming soon…something a little different.  Stay tuned…

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Greg Merritt

 

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HB Tansu #2-Progress 15-Complete

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Three coats of BLO and two coats of the Tried and True Original finish, lots of hand buffing and rubbing, the “hardware” installed and I’m calling it done.  The oil finish is exactly the look and feel I was after.  The only changes I’ll make in the future is the type of BLO that I use.  I used the plain-jane hardware store BLO on this.  It’s what I had.  Actually, I’ve had it for quite some time.  If you’ve been reading vary many of my posts, you know I have a goal to use only non-toxic substances/finishes in my shop.  The hardware store BLO contains heavy metal driers.  Not a huge issue but still doesn’t meet my requirements for non-toxic.  I’ll be ordering a supply of chemical free BLO for future use.  The Tried and True product does meet my non-toxic requirement and the addition of beeswax in this product makes for an excellent finish coat.  Just the right amount of low luster I was looking for.  The general idiom for oil finish is as follows”

“One coat a day for a week, one coat a month for the first year and one coat a year from there on.”

I’m off to a good start.  Five coats of oil at this point and I’ll add additional coats over the next year.  I doubt I’ll be on any kind of fixed schedule though.  Just add a coat when the mood strikes me.

With the last coat of oil buffed out, I began installing my “hardware”.  The knobs are all four-strand star knots hand-tied from #72 tarred nylon twine.  These are then hardened with coat of CA glue.  Installation is pretty easy.  Thread the tag ends through the hole, secure with a wall knot, lock it down with CA glue and trim off the excess.  The sliding door pulls take a little more work.  For these I used #36 tarred nylon and braided it through the holes that I had previously added to the sliding door panels.  There is nothing difficult about it, just a little tedious.  It does produce a nice effect and provides just enough of a finger catch to operate the sliding door.

On with the dog and pony show.

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This piece is a milestone for me.  I consider it the best work I have done to date. A turning point.  This is not meant to be braggadocios but a personal retrospective.  Up to now I have considered everything I have done to be categorized as handy and/or crafty.  This piece is the first that I consider to be proper furniture and truly my own.  It’s a beginning with vast room for improvement.  I designed it and drafted all of the plans for its construction.  I executed those plans to the best of my ability.  Limited as they may be.  My years of studying knot tying resulted in the “hardware”.  The kolrosing decoration that I added is a further result of my trying and developing of new and different skills.

This piece tells my story in wood, twine and incised lines.  It’s fitting that it will be my personal cabinet.  It will contain within it the tools and the bits and pieces that I treasure and use to express myself.  The story is mine and maybe I’m the only one who will ever be able to read it in this Hillbilly Tansu, but it’s there non the less.

My apologies for the philosophical tangent.  I hope that you have enjoyed following my progress as much as I have enjoyed sharing it.

p.s. I like cherry!

Greg Merritt

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Three Little Pencil Boxes All in a Row

Completed the fabrication of the three pencil boxes today.  I really like making these.  The kolrosing that I add to the lids puts my stamp on them and I have a lot of fun doing it.  I do it with almost no measuring.  Sort of just start making lines and see what develops.  When the finish goes on the kolrosing will jump out.  Almost magical when I apply the first coat of finish.

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This one is from the last round of pencil boxes so you can see the difference the finish brings out in the kolrosing.

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The basic design comes from Paul Sellers’ Masterclasses with a variant on the bottom panel.  Since I’m trying to utilize the left over bits from the HB Tansu builds my bottom panels are from birch ply and flush to the sides.  Paul’s design calls for a solid wood bottom with an overhang and a rounded edge detail like below.  His design is more elegant but I can live with my compromise.

pencil-box

Tomorrow I’ll do a last round of cleanup on these.  I need actual daylight in order to find the surface flaws.  My shop currently only has fluorescent lighting and they are horrible for  catching defects.  I need raking light for that.  I really need to invest in a single source lamp that can be adjusted and aimed for this type of finish work.  Then I’ll apply a few coats of clear shellac.  Sometime this week I’ll buff the shellac out with 0000 steel wool and apply a couple coats of paste wax.

Tomorrow will also see the conclusion of HB Tansu #2.  I’m excited to have this one done and get it moved into the house.  All that is left is one last round of buffing and install the “hardware”.

Greg Merritt

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Cheap Clamps-the Ties that Bind

I’ve turned my attention to turning scraps into pencil boxes while I wait for successive coats of BLO to dry on HB Tansu #2.  The offcuts left over from building the drawers is perfect for these pencil boxes.  I’m working on three this round and decided to try a different clamping system for their assembly.  Currently my smallest bar clamp is two feet long.  These are what I have used in the past and it’s cumbersome at best.  to make matters worse I only have enough of those to clamp two boxes.  After that I have to switch to the four-foot clamps.  Now that is just ludicrous.  I had to find a better solution.

While watching a few You-tube videos of Japanese craftsman, I noted that they were using what appeared to be cloth tape to bind/clamp their drawer assemblies.  I’ve also seen illustrations of rope being employed for this type of clamping.  The rope seemed more work than it was worth, but the cloth tape, now that seemed like a solution worth trying.

After a little bit of searching around on the internet, I came to the conclusion that what I had seen in the videos must be cotton twill tape.  A quick search on Amazon and I found what I was looking for.  Cotton Twill Tape.  Dirt cheap and arrived in two days.

Today I put this method to the test.  It takes about twelve feet of tape to wrap each pencil box.  So for just a little over $6 I now have four clamps.  Of course they can be combined if a longer length is needed.  This method works great!  It’s actually surprising how much pressure you can achieve.  I easily bowed the sides of the box and had to back off a little.  I ordered 1/2″ wide tape and it seems to be wide enough that it doesn’t damage the corners of the wood as the wraps are applied.

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I’m not too worried about the tape sticking to the glue squeeze out.  I’m using hide glue and a little water will free up any stuck bits.  I’ll probably rub each of the strips with beeswax before using them again just to ensure no issues with sticking in the future.

What’s not to like?  Cheap and gets the job done.  Kinda like myself.  OK, OK, exactly like myself, at least the cheap part.

Greg Merritt

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HB Tansu #2-Progress 14

Yesterday, Monday, my plan was to complete and fit the sliding doors and then do all of the final trimming and sanding winding out the day with the first coat of BLO.  Yep, you guessed it, that didn’t happen.  We had abnormally warm temperatures for November but a cold front was sweeping through bringing with it strong winds.  Gusts to 50mph in fact.  We of course lost power at about 11am and remained without for 12hrs.  Not a huge setback since I don’t use any power tools.  It did leave the shop a little dim but I was still able to work.  Too dark for photos though, so no progress pics of the doors.

Completing the doors only took a couple of hours.  I trimmed off the horns and ran the doors on the shooting board.  With all four edges square to each other I added the rebates top and bottom to fit the grooves in the bearers.  The tongue on the bottom is 6mm(W)x3mm(D) and the one on the top is 6mm(W)x10mm(D).  On the last tansu I cut these rebates with my Record 043 plough plane.  That worked pretty well but each end of these rebates is a crossgrain cut.  So with the plough plane I had to do a bit of knife work every so often in order to get a clean cut.  After much debate I ordered myself a Veritas rabbet plane.  I’m not a tool buyer.  I love to look at and read about tools but I try to only purchase those that I actually have a need for.  I’ve made it a lot of years without a dedicated rabbet plane but decided that it was time to add one to my shop.  I’m really impressed with the quality, fit and finish on the plane that I received.  It was very easy to set up and the blade was extremely close to being ready to go.  All I had to do was polish the back, it was dead flat, and hone the bevel.  After a few test runs I put it to work on the doors.  The rebates were much easy and faster to cut with a dedicated plane.  Really happy with my purchase so far.

Anyway, with the doors fitted I turned my attention to adding some decoration to tie them in with the drawer fronts.  All of the drawers have a bead detail around their perimeter and I wanted something similar on the doors.  The top and bottom tongues prevent adding a bead on all four edges so I settled on a full edge bead.  Simple to do.  I just run the beading tool on the two adjacent edges and finish them off with the plane and sandpaper.  I still wasn’t satisfied with the look so I added a little more kolrosing to give the look of corner straps.  By the time I had all of that done I had to run the boy to a school function.  When I got back the power was back on but it was getting late.  The only other thing I accomplished on Monday was used the woodburning tool to give the beads the same blackened look as those on the drawers.

There was a frost on this morning so I headed out and turned on the space heater in the shop and went back inside to drink my coffee and wait for the shop to warm up.  I then spent a few hours trimming, sanding and easing edges.  I don’t know about you, but do you ever find yourself at the end of a project and wonder how it is you actually done it?  This is probably the most complicated thing I have ever built and it feels a little surreal as I go over every inch of it and ready it for a finish.  Did I really build this?  Strange, huh?

The finish on the last HB Tansu was a failed experiment with tinted wax.  It ended up looking OK, but not the way I had envisioned.  This time I wanted to do better, much better.  I ordered, read and reread Stephen Shepherd’s book, “Shellac, Linseed Oil & Paint.”  A wealth of information and I highly recommend it.  After reading the book and doing a little bit of experimenting, I decided to go with a few coats of BLO and then a couple of coats of Tried and True original finish.  The BLO will soak in deep and highlight the grain.  The Tried and True is linseed oil with the addition of beeswax.  So that should give a little extra protection and a nice luster.  That’s the theory anyway.  This finishing process is not fast.  I’ll have to wait at least 24hrs between each coat meaning it will take several days before I can call it done.  Enough stalling.  It was time to commit and add the first coat of BLO.

I knew the BLO would darken the color of the pine and the cherry as well as highlight the grain.  I knew that.  I was not prepared for how dramatic the difference was going to be.  It’s been a long time since I was excited over adding a finish, but once I began applying the BLO I couldn’t go fast enough.  I wanted to see what the whole tansu was going to look like.  Sweet Baby James!  I like it!

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Here is the end view with a little kolrosing that I hadn’t discussed before.

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One coat down and at lease two more of the BLO to go.  Then the Tried and True.  I’m still on track for being completely done with this project by this weekend.

Greg

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HB Tansu #2-Progress 13

Today saw the final round of glue-up for HB Tansu #2.  Unless I make a mess of something and have to do some repair work.  Fingers crossed that nothing like that transpires in the next few days.  Doors and drawer bottoms were on the agenda for this weekend.  Saturday was mostly a bust but Sunday I finished strong.

I started Saturday with high hopes of fabricating all of the door parts and getting the doors in the clamps by supper time.  Yea…that didn’t happen.  I don’t know why I get so flummoxed with these damn doors.  I ended up remaking almost every single part for each door.  Including the panels.  I just couldn’t get into a rhythm of work on Saturday.  But I soldiered on and at least had all of the parts ready before I turned the lights out on Saturday.

Today, Sunday, went much smoother.  I was in the groove from the moment I walked into the shop.  Everything came easy and the progress moved along quickly.  I applied the decorative kolrosing to the door panels.  I also laid out and drilled for the what will eventually be the braided pulls of the doors.  After that, it was glue and clamps.

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The only other bit of fabrication that remained was to size and install all of the drawer bottoms.  This is a straight forward operation and went pretty quickly.  With all of the drawer bottoms cut to size I began the installation.  Each panel was installed with glue  along the drawer front.  The backs were pegged in place with bamboo pegs installed at an angle.  Then glue blocks were distributed around the perimeter of the drawer.  All of these details combined result in a very solid drawer that should hold up well over the course of time.

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I’m off this week, mandatory shutdown at work.  So tomorrow I’ll will complete and fit the doors.  Then a few hours of cleanup.  I want to go over the whole assembly and make sure that all the edges are broken and that everything is flush and smooth.  I’ll also work all the drawers and the doors and verify that they are working smooth as possible.  With some luck I’ll have the first full coat of BLO applied.  My plan is to apply at least three coats of BLO followed by a final application of Tried and True Original.  The Tried and True product is a blend of linseed oil and beeswax.  Once its dried I’ll buff it with steel wool.  This sort of finish requires ongoing maintenance but I’m OK with that.

Greg

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